What are the application scenarios of spiral chutes in parcel sorting machines
The spiral chute of the parcel sorting machine is the core component that achieves "smooth vertical/inclined conveying and turning" of parcels through a spiral track. With the advantages of small footprint, smooth conveying (no impact), and adaptability to multi specification parcels, it is mainly used in the core links of "intensive sorting and space limitation" in express logistics, e-commerce w
The spiral chute of the parcel sorting machine is the core component that achieves "smooth vertical/inclined conveying and turning" of parcels through a spiral track. With the advantages of small footprint, smooth conveying (no impact), and adaptability to multi specification parcels, it is mainly used in the core links of "intensive sorting and space limitation" in express logistics, e-commerce warehouse storage, postal sorting and other scenarios. The specific application scenarios can be subdivided according to "sorting system type" and "functional requirements" as follows:
1、 Core application scenario one: "Multi layer sorting system" for express delivery/e-commerce warehousing (efficient use of space)
In express delivery transfer centers and e-commerce regional warehouses (such as JD Asia One and SF Express Transit), multi-level sorting systems (2-4 floors) are the core layout to improve sorting efficiency. The core function of spiral chutes is to "connect sorting lines on different floors, achieve vertical/inclined delivery of packages, and replace traditional elevators or conveyor belts (saving space)". Specific scenarios include:
1. Inter floor parcel transfer:
For example, the 2-story sorting line handles "incoming packages" and the 3-layer sorting line handles "outgoing packages". The packages on the 2nd floor are smoothly transported to the 3rd floor (or vice versa) through a vertical spiral chute (spiral diameter 1.2-2m, pitch 0.3-0.5m) - compared to the traditional "vertical elevator+conveyor belt" combination, the spiral chute occupies only 1/3 of the floor area (no need to reserve elevator shaft and horizontal conveyor belt space), and the transportation is continuous without interruption (the elevator needs to wait for start and stop, and the chute can achieve "on-demand transmission"), suitable for high-throughput scenarios with an average of more than 100000 pieces per day.
2. Multi layer cross sorting connection:
In the "multi-layer cross belt sorting machine" system, the sorting outlets on different floors need to transport packages to the bottom packaging area. The inclined spiral chute (with a tilt angle of 15 ° -30 °) is used to connect the outlets on each floor with the bottom packaging grid opening. The chute can adjust the spiral direction (left/right) according to the layout of the packaging area, achieving "centralized transportation from multiple outlets to a single area" and avoiding congestion when packages are transferred between floors (such as during Double 11, e-commerce warehouses use spiral chutes to transport packages from 5 sorting outlets on 3 floors to 2 packaging areas on the bottom floor, improving packaging efficiency).
2、 Core application scenario 2: Package turning and diversion in "high-density sorting area" (reducing collisions)
At the end of the sorting machine (such as the exit end of the cross belt sorting machine and the flip tray sorting machine), packages need to turn from the "main sorting line" to the "collection grid" or "area sorting line". Traditional linear conveyor belts require a large horizontal space for turning, and are prone to tilting/falling packages due to turning impact. Spiral chutes, with the advantage of "arc-shaped turning+gentle conveying", are suitable for the following scenarios:
Sorting machine outlet to sorting grid outlet diversion:
For example, in the cross belt sorting machine (with a sorting efficiency of 20000 pieces/hour), each exit corresponds to 1-2 collection compartments (such as "Beijing direction" and "Shanghai direction"). The exit packages are transferred from "horizontal conveying" to "inclined downward conveying" through a small spiral chute (spiral diameter 0.8-1.2m), and directly introduced into the lower collection bag/cage - compared to the traditional "right angle turning conveyor belt", the spiral chute has no turning blind spots, and the speed during package conveying is stable (0.8-1.2m/s), avoiding "light and thin packages (such as document bags) being blown off by air flow" or "heavy packages (such as cardboard boxes below 3kg) being overturned due to impact".
Horizontal connection between different sorting lines:
Between two sorting lines arranged in parallel (such as sorting "small packages" on Line A and "medium packages" on Line B), if it is necessary to transfer some packages from Line A (such as misclassified medium packages) to Line B, a horizontal spiral chute (with an inclination angle of ≤ 10 °) can be used to achieve "horizontal smooth turning and conveying" - without occupying additional horizontal space (the spiral track can be installed overhead between the sorting lines), and to avoid the jamming of packages caused by "multi segment conveyor belt splicing" during transfer (such as transferring "packages weighing over 3kg" from the small package sorting line to the medium package line through the spiral chute in express transit, reducing manual handling).
3、 Core application scenario three: Compact layout of "small space sorting points" (adapted to site limitations)
In scenarios with limited space (50-200 square meters) such as community post stations, small express delivery outlets, and convenience store front warehouses, traditional sorting lines are difficult to deploy due to their large footprint (requiring 10-20m of horizontal space to be reserved). Spiral chutes, with their "vertical space utilization" advantage, are suitable for the following compact sorting needs:
1. Community post station "storage temporary storage" connection:
Community post stations usually have a "package receiving desk" at the entrance and an "shelving temporary storage area" inside. The packages (such as those delivered by couriers) from the receiving desk are smoothly transported from the "high entrance" to the "internal shelving area" through mini spiral chutes (spiral diameter 0.6-0.8m, mostly made of ABS or fiberglass) - without manual handling, and the chutes can be installed along the wall corner (occupying wall space and not affecting personnel movement), suitable for small sorting scenarios with less than 1000 pieces per day.
2. Convenience store front warehouse "sorting packaging" transportation:
The front warehouse of e-commerce convenience stores (such as Meituan Flash Warehouse) needs to quickly sort "fresh and daily necessities delivered within 3km". The sorting platform is located in the middle, and the packaging platform is arranged along the wall. The sorted packages are transported from the sorting platform to the packaging platform through a short distance spiral chute (1-2 spiral turns, length 2-3m) - avoiding packages from being stacked on the ground (reducing pollution), and the transportation process is smooth, suitable for vulnerable parts such as "fresh packages (afraid of compression)" and "glass products (afraid of impact)".
4、 Core application scenario four: Smooth conveying of "special package types" (reducing damage rate)
The spiral groove, through the centrifugal force balance of the spiral track and low friction material (such as high molecular weight polyethylene sheet), can achieve "impact free and bumpiness" transportation of packages, making it particularly suitable for packages with high stability requirements such as "fragile, irregular, and lightweight", including:
1. Fragile package sorting (such as electronic products, fresh produce):
For example, when sorting 3C products such as mobile phones and headphones (which are prone to deformation due to external pressure) and fresh fruits (which are afraid of bumps), the traditional conveyor belt's "acceleration/deceleration" or "turning impact" can easily cause package damage. However, the "constant speed+curved track" of the spiral chute can control the package conveying acceleration within 0.2g (far below the damage threshold), avoiding impact - such as the SF Express "Fresh Special Transport" sorting line, which uses the spiral chute to transport cherry and strawberry packages, reducing the damage rate from 5% in traditional sorting to less than 1%.
2. Lightweight/irregular package transportation (such as file bags, soft bags):
Parcels such as file bags and clothing soft bags are prone to sorting errors due to "conveyor belt gap jamming" or "airflow deviation". The "closed track+smooth inner wall" of the spiral groove can avoid such problems - the inner wall of the track is coated with a low friction layer (friction coefficient ≤ 0.1), and the package naturally slides down along the track without external force (can be transported by gravity), suitable for sorting light and thin items with an average daily volume of over 50000 (such as postal letter sorting centers).
5、 Core application scenario five: Upgrade and transformation of "automated sorting system" (low-cost adaptation)
When upgrading traditional sorting lines (such as manually assisted sorting lines) to "automated sorting systems", spiral chutes become a key component for connecting old and new equipment due to their "low difficulty of transformation and no need for large-scale reconstruction of the site". Specific scenarios include:
1. Connection between manual sorting table and automated sorting line:
For example, after upgrading the traditional manual sorting table (where workers place packages by area), a new cross belt sorting machine has been added. The packages (temporarily stored "items to be sorted") from the manual sorting table are transported to the entrance of the automated sorting line through a small inclined spiral chute - without dismantling the original sorting table, only a chute (occupying an area of ≤ 1 square meter) needs to be installed overhead between the two. The transformation cycle has been shortened from "15 days for rebuilding the conveyor belt" to 3-5 days, which is suitable for low-cost upgrades of small and medium-sized express delivery outlets.
2. Connection between the old sorting machine and the new packaging area:
The exit direction of some old sorting machines in some transfer centers is fixed, and the new parcel collection area (such as "township branch line parcel collection") needs to adjust the parcel conveying direction. The parcels from the old sorting machine exit are redirected to the new parcel collection area through an adjustable angle spiral chute (with a tilt angle of 10 ° -30 ° that can be fine tuned) - without replacing the sorting machine body, only installing a chute, which reduces the cost by more than 70% compared to replacing the sorting machine.
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